Feb 26, 2015 - includes a nifty Caterpillar Serial Number Prefix Identification Chart. The identification plate will be located on the passenger side of the. Engine Overhaul Kits available for the Cat® C13 Engine. Shop the official Cat® Parts Store.
ID Model Description 150410 CAT C10 diesel engine 150411 BCX C-10 INDUSTRIAL ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150412 Z2B C-10 INDUSTRIAL ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150413 AKB C-10 REMAN ENGINE for TRUCK Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150414 F8H C-10 REMAN ENGINE for TRUCK Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150415 2PN C-10 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150416 3CS C-10 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150417 8YS C-10 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150418 MBJ C-10 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150430 CAT C11 diesel engine 150431 GLS C11 INDUSTRIAL ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150432 KCA C11 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150440 CAT C12 diesel engine 150441 BCY C-12 GEN SET ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150442 BDL C-12 INDUSTRIAL ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150443 C1Z C12 MARINE ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150444 NFL C12 MARINE ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150445 9HP C-12 MARINE ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150446 K1M C-12 MARINE ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150447 ALS C-12 REMAN ENGINE for TRUCK Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150448 R1D C-12 REMAN ENGINE for TRUCK Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150449 1YN C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150450 2KS C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150451 8YF C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150452 9NS C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150453 9SM C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150454 CPD C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150455 GEP C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150456 MBL C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150457 TME C-12 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150470 CAT C13 diesel engine 150471 LGK C13 INDUSTRIAL ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150472 EMS C13 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150473 JAM C13 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150474 KCB C13 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150475 LEE C13 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
150476 PRM C13 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins. 150477 S3C C13 TRUCK ENGINE Service (workshop) Manuals, Spare Parts Catalog, Operation and Maintenance Manual, Special Instructions, Technical Information Bulletins.
. SEBU7901-01 February 2006 Operation and Maintenance Manual C11 and C13 Industrial Engines LGK1-Up (Engine) GLS1-Up (Engine). The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose.
SEBU7901-01 Table of Contents Table of Contents Warranty Section Warranty Information.89 Foreword.4 Reference Information Section Safety Section Engine Ratings. 91 Safety Messages. 6 Customer Service.92 General Hazard Information.8 Reference Materials.94 Burn Prevention. Therefore, under extremely severe, dusty, wet or freezing cold operating conditions, English is the primary language for all Caterpillar more frequent lubrication and maintenance than is publications. The English used facilitates translation specified in the Maintenance Interval Schedule may and consistency in electronic media delivery. SEBU7901-01 Foreword California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds.
Wash hands after handling. SEBU7901-01 Safety Section Safety Messages Safety Section i02491938 Safety Messages SMCS Code: 1000; 7405 g01245645 Illustration 1 Location of safety messages on C11 engine. Safety Section Safety Messages g01245647 Illustration 2 Location of safety messages on C13 engine There may be several specific safety messages on your engine. The exact location and a description of the safety messages are reviewed in this section. Please become familiar with all safety messages. Do not wear loose clothing or jewelry that can snag repaired. These warning tags (Special Instruction, on controls or on other parts of the engine.
SEHS7332) are available from your Caterpillar dealer. Attach the warning tags to the engine and to. 275 kPa (40 psi). Fluid Penetration g00702022 Illustration 7 Caterpillar equipment and replacement parts that are shipped from Caterpillar are asbestos free. Caterpillar recommends the use of only genuine Caterpillar replacement parts.
Use the following guidelines when you handle any replacement parts that contain asbestos or when you handle asbestos debris. SEBU7901-01 Safety Section Burn Prevention. Comply with applicable rules and regulations Check the coolant level after the engine has stopped for the work place. In the United States, use and the engine has been allowed to cool. Ensure Occupational Safety and Health Administration that the filler cap is cool before removing the filler (OSHA) requirements.
Personal injury, property damage, or engine damage could result. If the application involves the presence of combustible gases, consult your Caterpillar dealer for additional information about suitable protection devices. Remove all flammable materials such as fuel, oil, and debris from the engine. Do not install any lines that are bent or damaged. Repair any lines that are loose or damaged. Leaks can cause fires.
Consult your Caterpillar dealer for repair or for replacement parts. SEBU7901-01 Safety Section Mounting and Dismounting i01372247 i02136012 Mounting and Dismounting Engine Starting SMCS Code: 1000; 7405 SMCS Code: 1000 Inspect the steps, the handholds, and the work area If a warning tag is attached to the engine start switch before mounting the engine. SEBU7901-01 Safety Section Electrical System Grounding Practices Use the Emergency Stop Button (if equipped) ONLY in an emergency situation. Do not use the Emergency Stop Button for normal engine stopping. After an emergency stop, DO NOT start the engine until the problem that caused the emergency stop has been corrected.
Note: Many of the engine control systems and display All grounds should be tight and free of corrosion. The modules that are available for Caterpillar Engines will engine alternator must be grounded to the negative work in unison with the Engine Monitoring System. Because the strength of the frame may decrease, some manufacturers do not recommend welding onto a chassis frame or rail. Consult the OEM of the equip- ment or your Caterpillar dealer regarding welding on a chassis frame or rail. To help avoid damage to the electronic controls, proper welding procedures are necessary. Model Views i02490267 Model View Illustrations SMCS Code: 1000 g01244135 Illustration 14 Left side view of C11 and C13 industrial engine (1) Oil filler (5) Air inlet from aftercooler (9) Heater inlet (2) Lifting eye (6) Fuel priming pump (10) Oil drain.
SEBU7901-01 Product Information Section Model Views g01244139 Illustration 15 Right side view of C11 and C13 industrial engine (1) Oil pressure connection and location for (4) Air inlet (8) Oil drain oil sampling (5) Air outlet to aftercooler (9) Mounting block for an oil filter bypass. An electronic service tool that is provided by a chassis frame or rail. Consult the OEM of the equip- Caterpillar may be used to read the numerical code ment or your Caterpillar dealer regarding welding on of the diagnostic flash code. There are three types of a chassis frame or rail. SEBU7901-01 Product Information Section Model Views 2.
If the application has a battery disconnect switch, open the switch. Otherwise, disconnect the negative “-” battery cable from the battery of the vehicle. NOTICE Do not ground the welder to electrical components such as the ECM or sensors. g01247995 Illustration 16 Secondary Fuel Filter Element Caterpillar engines are identified by serial numbers and by arrangement numbers.
These numbers are Lubrication Oil Filter Element shown on the engine serial number plate and on the engine information plate. SEBU7901-01 Product Information Section Product Identification Information Engine Parameters i00844066 Emissions Certification Film. Top Engine Limit (TEL) at 100 percent load (If Applicable) SMCS Code: 1000; 7405. Torque Limit. High Idle (If Applicable).
90 degrees. For Caterpillar Products”. When it is necessary to remove a component at an Your Caterpillar dealer can assist in preparing the angle, only use a link bracket that is properly rated for engine for extended storage periods.
Caterpillar requires one lamp in addition to the gauge package that is normally provided. The “Diagnostic” If the engine is operating above the normal range lamp is yellow or amber. SEBU7901-01 Operation Section Gauges and Indicators Note: The default high idle rpm and the full load rpm are stamped on the Information Plate. Ammeter – This gauge indicates the amount of charge or of discharge in the battery charging circuit. Operation of the indicator should be to the right side of “0”(zero).
SEBU7901-01 Operation Section Features and Controls Features and Controls 2. Reduce engine speed to low idle. Check and maintain the oil level. I02441160 Tachometer (3) – This gauge indicates Monitoring System engine speed (rpm).
When the throttle control lever is moved to the full throttle SMCS Code: 1900. “scroll Service Tool Connector (14) – For more information down/scroll right” button. Regarding the use of Caterpillar Electronic Technician (ET) and the PC requirements for Cat ET, refer to Performance Monitor Screen the documentation that accompanies your Cat ET software. SEBU7901-01 Operation Section Features and Controls Display Screen for Totals. Battery Voltage When you scroll to this option, the battery voltage is displayed. The following information is available through the display:.
Fuel Level When you scroll to this option, the fuel level is displayed. SEBU7901-01 Operation Section Features and Controls. Software Part Number When you scroll to this option, the software part number is displayed. ECM Part Number When you scroll to this option, the ECM part number is displayed. “Software Release Date” When you scroll to this option, the release date of the software is displayed. SMCS Code: 1000; 1900; 1901; 1902 When the ignition switch is first turned on, the Caterpillar Electronic Engines have the capability to “DIAGNOSTIC” lamp will go through the following perform a self-diagnostics test.
When the system procedure: detects an active problem, the “DIAGNOSTIC”. SEBU7901-01 Operation Section Engine Diagnostics Table 3 Cross Reference for Diagnostic Codes Diagnostic Code Flash Code /FMI Code Description of Code Event Code 1387-15 High Auxiliary Pressure Warning 1387-16 E443 High Auxiliary Pressure Derate 1387-00 High Auxiliary Pressure Shutdown 0441-15 High Auxiliary Temperature Warning 0441-16 E445. SEBU7901-01 Operation Section Engine Diagnostics (Table 3, contd) Cross Reference for Diagnostic Codes Diagnostic Code Flash Code /FMI Code Description of Code Event Code 190-08 190-08 Engine Speed signal abnormal 723-08 342-08 Secondary Engine Speed signal abnormal 190-15 Engine Overspeed Warning E362 190-00 Engine Overspeed Shutdown.
Injector Cylinder #6 fault Suspect Parameter Number Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order to designate a warning, a derate, or a shutdown. For further information, see the troubleshooting guide i01797045 for your engine. In most cases, it is not necessary to stop the engine The following engine related parameters may be because of an intermittent code. However, the programmed by the customer by using Caterpillar operator should retrieve the logged fault codes electronic service tools in order to influence the. SEBU7901-01 Operation Section Engine Starting Engine Starting. Do not start the engine or move any of the controls if there is a “DO NOT OPERATE” warning tag or similar warning tag attached to the start switch or to the controls. I02109067 Before Starting Engine.
SEBU7901-01 Operation Section Engine Starting 2. Turn the keyswitch to the RUN position.
Leave the Startability will be improved at temperatures below keyswitch in the RUN position for 15 seconds. 18 °C (0 °F) from the use of a jacket water heater or extra battery capacity. SEBU7901-01 Operation Section Engine Starting 5. Immediately after the stalled engine is started, i01934760 disconnect the jump start cables in reverse order. Starting with Jump Start Cables Note: If there is a problem with the alternator or the battery charger, the engine will not continue to run after starting, unless the power to the engine control SMCS Code: 1000. The efficiency of the engine can affect the fuel temperature starts to rise. Caterpillar’s design and technology in manufacturing provides maximum fuel efficiency in More time may be necessary when the all applications.
Engines can be operated safely at higher altitudes, but the engines will deliver less horsepower. The fuel settings should be changed by a Caterpillar dealer in order to obtain the rated horsepower. SEBU7901-01 Operation Section Engine Stopping Engine Stopping i01646416 Manual Stop Procedure i02255774 SMCS Code: 1000 Emergency Stopping Note: Individual applications will have different control systems. Ensure that the shutoff procedures SMCS Code: 1000; 7418 are understood. Use the following general guidelines in order to stop the engine.
SEBU7901-01 Operation Section Engine Stopping i02069570 After Stopping Engine SMCS Code: 1000 Note: Before you check the engine oil, do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan. SMCS Code: 1000; 1250 SMCS Code: 1353; 1396 The following fuels are the grades that are available for Caterpillar engines: Caterpillar discourages the use of airflow restriction devices that are mounted in front of radiators. Airflow. No. 1 restriction can cause the following conditions:. Fuel heaters help to prevent fuel filters from plugging in cold weather due to waxing. A fuel heater should be installed in the fuel system before the primary fuel filter.
For further information on fuel heaters, consult your Caterpillar dealer. Disconnect the fuel heater in warm weather. Multigrade oils are effective in maintaining low oil information. By the use of this document, you agree consumption and low levels of piston deposits. That Caterpillar Inc.
Is not responsible for errors or omissions. Consult your Caterpillar dealer for part numbers and for available sizes of containers. Refer to the engine’s Operation and Ambient Temperature Maintenance Manual for the oil drain interval. Viscosity Grade Minimum Maximum Note: Do not use API CF-4 oils in Caterpillar SAE 0W-20 40 °C ( 40 °F) 10 °C (50 °F) diesel engines.
SAE 0W-30 40 °C ( 40 °F). Engines with auxiliary oil filters will require additional oil. Optional bypass oil filters that are supplied by Caterpillar require an additional 3 L (3.2 qt)of oil. If the engine is equipped with another type of auxiliary oil filter, refer to the OEM specifications for the capacity of the auxiliary oil filter. NOTICE requirements of the most demanding application.
Operating with fuels that do not meet Caterpillar’s rec- Remember that lubricants that barely meet the ommendations can cause the following effects: start- minimum performance requirements can be expected ing difficulty, poor combustion, deposits in the fuel in- to barely meet the minimum life of the part. ASTM D3306 specification. This type of coolant/antifreeze is made for light duty automotive applications.
Caterpillar recommends a 1:1 mixture of water and glycol. This mixture of water and glycol will provide optimum heavy-duty performance as a coolant.
Supplemental Coolant 1:1 mixture of a water/glycol solution. Additive (SCA) must be added regularly for protection for the liner cavitation. Consult your Caterpillar dealer Note: Use a mixture that will provide protection for more information. Against the lowest ambient temperature. The total cooling system capacity includes the following components:the engine block, the radiator, and all coolant hoses and lines. Note: Refer to Special Publication, SEBU6251, “Caterpillar Commercial Diesel Engine Fluids Recommendations” for additional information that relates to coolant for your engine. SEBU7901-01 Maintenance Section Maintenance Interval Schedule Initial 500 Hours (for New Systems, Refilled i02433183 Systems, and Converted Systems) Maintenance Interval Schedule Cooling System Coolant Sample (Level 2) - SMCS Code: 1000; 7500 Obtain.62 Ensure that all safety information, warnings, and Every 500 Service Hours instructions are read and understood before any Belts - Inspect/Adjust/Replace.
SEBU7901-01 Maintenance Section Maintenance Interval Schedule Every 114 000 L (30 000 US gal) of Fuel or 3000 Service Hours Aftercooler Core - Clean/Test. 53 Every 170 400 L (45 000 US gal) of Fuel or 3000 Service Hours Crankshaft Vibration Damper - Inspect.
Alternator - Inspect SMCS Code: 1405-040 Personal injury can result from air pressure. Caterpillar recommends a scheduled inspection Personal injury can result without following prop- of the alternator. Inspect the alternator for loose er procedure. When using pressure air, wear a pro- connections and proper battery charging. SEBU7901-01 Maintenance Section Battery - Replace 8. Connect the cable from the NEGATIVE “-” terminal i01878164 on the starter motor to the NEGATIVE “-” battery Battery - Replace terminal.
SMCS Code: 1401-510 i02340858 Battery Electrolyte Level - Check Batteries give off combustible gases which can explode. SEBU7901-01 Maintenance Section Battery or Battery Cable - Disconnect If the belts are too tight, unnecessary stress is placed i01492654 on the components. This reduces the service life of Battery or Battery Cable - the components. Disconnect Replacement SMCS Code: 1402-029 For applications that require multiple drive belts, replace the drive belts in matched sets. Caterpillar to reclaim the used coolant.
Cooling System Coolant (DEAC) - Change For information regarding the disposal and the recycling of used coolant, consult your Caterpillar dealer or consult Caterpillar Dealer Service Tools: SMCS Code: 1350-070; 1395-044 Outside Illinois: 1-800-542-TOOL. Fill the cooling system with a mixture of clean Increase the engine rpm to high idle. Run the water and Caterpillar Fast Acting Cooling System engine at high idle for one minute in order to purge Cleaner. Add.5 L (1 pint) of cleaner per 3.8 to 7.6 L the air from the cavities of the engine block.
Start the engine. Inspect the cooling system for Various methods have been proposed to reclaim used leaks and for proper operating temperature. Coolant for reuse in engine cooling systems. The full distillation procedure is the only method acceptable by Caterpillar to reclaim the used coolant. Cooling System Coolant (ELC) - Change For information regarding the disposal and the 1. Fill the cooling system with Extended Life Coolant recycling of used coolant, consult your Caterpillar (ELC). Refer to the Operation and Maintenance dealer or consult Caterpillar Dealer Service Tools: Manual, “Refill Capacities and Recommendations”.
Refer to Special Publication, NENG2500, “Caterpillar Dealer Service Tool Catalog” for tools and supplies Extender (ELC) - Add suitable to collect and contain fluids on Caterpillar products. SMCS Code: 1352-045; 1395-081 Dispose of all fluids according to local regulations and Cat ELC (Extended Life Coolant) does not require mandates. If the engine is. Commercial long life coolants that meet the equipped with a sight glass, maintain the coolant Caterpillar Engine Coolant Specification -1 level to the proper level in the sight glass. (Caterpillar EC-1). Special Publication, SEBU6251, to establish a pertinent history of data, perform “Caterpillar Commercial Diesel Engines Fluids consistent samplings that are evenly spaced.
Recommendations” or consult your Caterpillar dealer. Supplies for collecting samples can be obtained from your Caterpillar dealer. Less than the Add SCA. Recommended of SCA, refer to Special Publication, SEBU6251, Retest the concentration of coolant. “Caterpillar Commercial Diesel Engine Fluids Recommendations”.
25 to 30 None 4. Clean the cooling system filler cap. Install the recommended cooling system filler cap. The damper is dented, cracked, or leaking. Caterpillar engines incorporate a shunt design cooling. The paint on the damper is discolored from heat. System and require operating the engine with a water temperature regulator installed.
Maintenance Section Electronic Unit Injector - Inspect/Adjust Inspect the Drive Coupling The operation of Caterpillar engines with improper adjustments of the electronic unit injector can reduce Inspect the drive coupling according to the engine efficiency. This reduced efficiency could result. SEBU7901-01 Maintenance Section Engine - Clean i01646701 Engine - Clean SMCS Code: 1000-070 Personal injury or death can result from high volt- age. Moisture can create paths of electrical conductiv- ity. Make sure that the electrical system is OFF. Lock out the starting controls and tag the controls “DO NOT OPERATE”. If the air cleaner element becomes plugged, the air can split the material of the air cleaner element.
Unfiltered air will drastically accelerate internal engine wear. Your Caterpillar dealer has the proper air cleaner elements for your application.
Consult your Caterpillar dealer for the correct air cleaner element. Pressurized air will not remove Caterpillar recommends certified air filter cleaning ser- deposits of carbon and oil. Use filtered, dry air with a vices that are available at Caterpillar dealers. The maximum pressure of 207 kPa (30 psi). Caterpillar cleaning process uses proven procedures to assure consistent quality and sufficient filter life. SEBU7901-01 Maintenance Section Engine Air Cleaner Service Indicator - Inspect Inspecting the Primary Air Cleaner Do not use paint, a waterproof cover, or plastic as a protective covering for storage.
An airflow restriction Elements may result. To protect against dirt and damage, wrap the primary air cleaner elements in Volatile Corrosion Inhibited (VCI) paper. SEBU7901-01 Maintenance Section Engine Crankcase Breather - Clean Observe the service indicator. The air cleaner i01848984 element should be cleaned or the air cleaner element Engine Crankcase Breather - should be replaced when one of the following Clean conditions occur:. Refer to the Specifications Manual, SENR3130, “Torque Specifications”. Refer to your 1. Maintain the oil level between “ADD” mark (Y) and Caterpillar dealer for more information.
“FULL” mark (X) on oil level gauge (1). Do not fill the crankcase above “FULL” mark (X). In addition to a good preventive maintenance rect interpretation that could lead to concerns by both program, Caterpillar recommends using SOS oil dealers and customers. Analysis at regularly scheduled intervals in order.
After the oil has drained, the oil drain plugs should be cleaned and installed. Replace the Oil Filter NOTICE Caterpillar oil filters are built to Caterpillar speci- fications. Use of an oil filter not recommended by g00103713 Illustration 37 Caterpillar could result in severe engine damage to the engine bearings, crankshaft, etc., as a result of.
To prevent damage to the engine, only authorized service personnel or your Caterpillar dealer should 2. Clean the metal shavings and other debris from perform the tests.
The face of the speed/timing sensors. Fuel consumption maintenance. Refer to the Service Manual or your Caterpillar dealer for the complete valve lash adjust- If an engine is out of operation and if use of the ment procedure. Engine is not planned, special precautions should be made. This can cause piston and cylinder head damage.
Measure the bearing housings for roundness and for proper size. If a valve fails to rotate, consult your Caterpillar 3.
Replace the bearings. SEBU7901-01 Maintenance Section Fuel System - Prime Note: There may be a noticeable change in the sound of the running engine when the air purge NOTICE screw is tightened. The change in the sound of the Use a suitable container to catch any fuel that might engine is normal. SEBU7901-01 Maintenance Section Fuel System Primary Filter/Water Separator - Drain 4. Open air purge screw (2) for the fuel filter by three full turns.
Do not remove the air purge screw. NOTICE Do not allow dirt to enter the fuel system. Thoroughly clean the area around a fuel system component that NOTICE will be disconnected. SEBU7901-01 Maintenance Section Fuel System Secondary Filter - Replace The primary filter/water separator also provides filtration in order to help extend the life of the NOTICE secondary fuel filter. The element should be changed The primary filter/water separator may be prefilled with regularly. Fuel tanks should contain some provision for draining Efficiency Fuel Filters meet these requirements.
Con- water and draining sediment from the bottom of the sult your Caterpillar dealer for the proper part num- fuel tanks. Open the drain valve on the bottom of the fuel tank 6. SEBU7901-01 Maintenance Section Hoses and Clamps - Inspect/Replace Some fuel tanks use supply pipes that allow water Check for the following conditions: and sediment to settle below the end of the fuel supply pipe. Some fuel tanks use supply lines that. (lb per 10. Start the engine.
Inspect the cooling system for bhp). The brake specific oil consumption (BSOC) leaks. Depends on the engine load. Consult your Caterpillar dealer for assistance in determining the typical oil consumption rate for your engine. I02486400 Jacket Water Heater - Check When an engine’s oil consumption has risen to three. Piston Rings, Crankshaft Bearings, Valve Rotators, and Crankshaft Seals If an overhaul is performed without overhaul service from your Caterpillar dealer, be aware of the following The following components may not last until the maintenance recommendations. Second overhaul.
Camshaft bearings For more information about coolant analysis, consult. Camshaft followers your Caterpillar dealer.
Caterpillar Inc. Recommends replacing the crankshaft i01506009 vibration damper.
Power Take-Off Clutch - Oil Cooler Core and Aftercooler Core Check/Adjust/Lubricate During an overhaul, the removal of the oil cooler SMCS Code: 3055-036. Refer to the standards for the engine or consult with of the fan’s air flow. Hold the nozzle approximately your Caterpillar dealer in order to determine if the 6 mm (0.25 inch) away from the fins.
Slowly move the engine is operating within the defined parameters. Refer to the Service Manual for this engine for the the electrical connections and clean the electrical procedure and specifications. Refer to the Service Manual for more information on the checking procedure and for specifications or consult your Caterpillar dealer for assistance. For the removal of water pumps and the installation of water pumps and/or seals, refer to the Service Manual for the engine or consult your Caterpillar dealer. Inspect the lubrication system for leaks at the front crankshaft seal, the rear crankshaft seal, the oil pan, the oil filters and the valve cover. Inspect the fuel system for leaks. Look for loose Note: Refer to the Service Manual or consult your fuel line clamps or for loose fuel line tie-wraps.
Caterpillar dealer if any repair is needed or any replacement is needed. UNIT INJECTORS – Unit injectors are subject to tip wear as a result of fuel contamination. This damage Caterpillar Inc. Engines are certified by the United can cause the following conditions: an increase in States Environmental Protection Agency (EPA) in. Warranty Section Warranty Information Customer Assistance (Emission Control Systems Warranty) Caterpillar Inc. Intends to ensure that the Emission Control Systems warranty is properly administered.
If you do not receive adequate warranty service under the Emission Control Systems Warranty, call or write to the following address: Caterpillar Inc. Operating engines above the rating definitions can re- Note: The examples of the applications are only sult in shorter service life before overhaul. For reference. For an exact determination of the appropriate rating, follow the OEM specifications or consult your Caterpillar dealer. Fax: 22-849-4544 Your satisfaction is a primary concern to Caterpillar Far East and to Caterpillar dealers.
If you have a problem that Caterpillar Asia Pte. Has not been handled to your complete satisfaction, 7 Tractor Road. Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Caterpillar dealers’ parts inventories are up-to-date. The parts stocks include all of the parts that are normally needed to protect your Caterpillar engine investment. When you order parts, please specify the following information:.
Special Publication, NEHS0526, “Service Technology Application Guide”. Special Publication, PEGJ0035, “Grease Selection Guide”. Special Instruction, NENG2500, “Caterpillar Dealer Service Tool Catalog”.
Data Sheet, PEHJ0088, “Cat Multipurpose Grease”. Special Publication, PECP9067, “One Safe. Data Sheet, PEHP0002, “Molybdenum Grease Source”. Facsimile: +41 22 733 34 30 Module” E-mail: [email protected] Web site:. Service Manual, SENR9850, “C11 and C13 Industrial Engines” European classifications are established by the Counseil International Des Machines a Combustion.
Special Instruction, SMHS7001, “Assembly of Fan (CIMAC) (International Council on Combustion Drive Pulley Assemblies”. Maintenance records are a key element of a maintenance program that is well managed.
Accurate maintenance records can help your Caterpillar dealer to fine tune the recommended maintenance intervals in order to meet the specific operating situation. This should result in a lower engine operating cost. SEBU7901-01 Reference Information Section Reference Materials i01176304 Maintenance Log SMCS Code: 1000 Table 14 Engine Model Customer Identifier Serial Number Arrangement Number Service Quantity Service Item Date Authorization Hours Of Fuel. Flush.59 Engine Description.18 Cooling System Coolant Extender (ELC) - Add.60 Aftermarket Products and Caterpillar Engines.
19 Cooling System Coolant Level - Check.61 Welding and Caterpillar Electronic Engines.19 Cooling System Coolant Sample (Level 1) - Engine Diagnostics. Fuel Conservation Practices.38 Model Views.17 Fuel Related Components in Cold Weather.43 Monitoring System.26 Fuel Filters.43 Caterpillar Messenger Display.27 Fuel Heaters.43 Indicators and Gauges.26 Fuel Tanks.43 Mounting and Dismounting.13 Fuel System - Prime. SEBU7901-01 Index Section Radiator - Clean. 85 Radiator Restrictions.42 Reference Information Section.91 Reference Material.94 Additional Reference Material.95 Coolants. 94 Fuels.94 Greases.
94 Lubricants.94 Miscellaneous. 94 SOS Services. 94 Reference Materials. Product and Dealer Information Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual. Delivery Date: Product Information Model: Product Identification Number: Engine Serial Number: Transmission Serial Number: Generator Serial Number: Attachment Serial Numbers: Attachment Information: Customer Equipment Number: Dealer Equipment Number.